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| 19-2298; Rev 2; 9/02 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter General Description The MAX1980 step-down slave controller is intended for low-voltage, high-current, multiphase DC-DC applications. The MAX1980 slave controller can be combined with any of Maxim's Quick-PWMTM step-down controllers to form a multiphase DC-DC converter. Existing QuickPWM controllers, such as the MAX1718, function as the master controller, providing accurate output-voltage regulation, fast transient response, and fault protection features. Synchronized to the master's low-side gate driver, the MAX1980 includes the Quick-PWM constant on-time controller, gate drivers for a synchronous rectifier, active current balancing, and precision current-limit circuitry. The MAX1980 provides the same high-efficiency, ultralow duty factor capability, and excellent transient response as other Quick-PWM controllers. The MAX1980 differentially senses the inductor currents of both the master and the slave across current-sense resistors. These differential inputs and the adjustable current-limit threshold derived from an external reference allow the slave controller to accurately balance the inductor currents and provide precise current-limit protection. The MAX1980's dual-purpose current-limit input also allows the slave controller to automatically enter a low-power standby mode when the master controller shuts down. The MAX1980 features a driver-disable mode that forces both gate drivers (DL and DH) low. While the MAX1980's drivers are disabled, the master controller can operate in low-power skip mode, improving light-load efficiency. Additionally, the MAX1980 includes selectable trigger polarity, allowing the slave controller to trigger on the rising (out-of-phase) or falling (in-phase) edge of the master's low-side gate driver. Out-of-phase operation staggers the master and slave's on-times, reducing the input ripple current and consequently the number of input capacitors. The MAX1980 also features a selectable 200kHz/300kHz/550kHz switching frequency. The MAX1980 is available in compact 20-pin 5mm 5mm QFN and thin QFN packages. o Quick-PWM Slave Controller o Precise, Active Current Balance (1.25mV ) o Driver Disable Improves Light Load Efficiency o Accurate, Adjustable Current-Limit Threshold o Optimized for Low-Output Voltages ( 2V) o 4V to 28V Battery Input Range o Selectable 200kHz/300kHz/550kHz Switching Frequency o Drive Large Synchronous-Rectifier MOSFETs o 525A (typ) ICC Supply Current o 20A Standby Supply Current o Compact 20-Pin 5mm 5mm QFN and Thin QFN Packages Features MAX1980 Ordering Information PART MAX1980EGP* MAX1980ETP TEMP RANGE -40C to +100C -40C to +100C PIN-PACKAGE 20 QFN (5mm x 5mm) 20 Thin QFN (5mm x 5mm) *Contact factory for availability. Pin Configuration BST 16 15 14 LX DH DD VCC VDD 13 12 11 6 COMP 7 POL 8 GND 9 PGND 10 DL V+ 17 TOP VIEW 20 CM+ CMTON CSCS+ 1 2 3 4 5 19 18 MAX1980 Applications Notebook Computers CPU Core Supply Single-Stage (BATT to VCORE) Converters Two-Stage (5V to VCORE) Converters Servers/Desktop Computers QFN/THIN QFN 5mm x 5mm Quick-PWM is a trademark of Maxim Integrated Products, Inc. Typical Operating Circuit appears at end of data sheet. 1 ________________________________________________________________ Maxim Integrated Products For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim's website at www.maxim-ic.com. LIMIT TRIG ILIM Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 ABSOLUTE MAXIMUM RATINGS V+ to GND ..............................................................-0.3V to +30V VCC, VDD to GND .....................................................-0.3V to +6V PGND to GND.....................................................................0.3V TRIG, LIMIT to GND .................................................-0.3V to +6V DD to GND ...............................................................-0.3V to +6V ILIM, CM+, CM-, CS+, CS-, COMP to GND....................................................-0.3V to (VCC + 0.3V) TON, POL to GND ......................................-0.3V to (VCC + 0.3V) DL to PGND................................................-0.3V to (VDD + 0.3V) BST to GND ............................................................-0.3V to +36V DH to LX ....................................................-0.3V to (VBST + 0.3V) LX to BST..................................................................-6V to +0.3V Continuous Power Dissipation (TA = +70C) 20-Pin QFN (derate 20.0mW/C above +70C) .............1.60W Operating Temperature Range .........................-40C to +100C Junction Temperature ......................................................+150C Storage Temperature Range .............................-65C to +150C Lead Temperature (soldering, 10s) .................................+300C Stresses beyond those listed under "Absolute Maximum Ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (Circuit of Figure 1, V+ = 15V, VCC = VDD = 5V, VOUT = VCOMP = 1.2V, VCM+ = VCM- = VCS+ = VCS- = 1.2V, DD = VCC, TA = 0C to +85C, unless otherwise noted. Typical values are at TA = +25C.) PARAMETER PWM CONTROLLER Input Voltage Range Battery voltage, V+ VCC, VDD TON = GND On-Time (Note 1) Trigger Delay (Note 2) SUPPLY CURRENTS Quiescent Supply Current (V+) Quiescent Supply Current (VDD) Quiescent Supply Current (VCC) Standby Supply Current (V+) Standby Supply Current (VDD) Standby Supply Current (VCC) Driver-Disable Supply Current (V+) Driver-Disable Supply Current (VDD) Driver-Disable Supply Current (VCC) I+ IDD ICC Measured at V+; VILIM > 0.35V Measured at VDD; VILIM > 0.35V Measured at VCC; VILIM > 0.35V Measured at V+; ILIM = GND Measured at VDD; ILIM = GND Measured at VCC; ILIM = GND Measured at V+; DD = GND, VILIM > 0.35V Measured at VDD; DD = GND, VILIM > 0.35V Measured at VCC; DD = GND, VILIM > 0.35V 25 <1 525 <1 <1 20 25 <1 525 40 5 800 5 5 40 40 5 800 A A A A A A A A A tON tTRIG V+ = 12V, VCOMP = 1.2V TON = open TON = VCC 4.0 4.5 171 320 464 190 355 515 75 28 5.5 209 390 566 ns ns V SYMBOL CONDITIONS MIN TYP MAX UNITS 2 _______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter ELECTRICAL CHARACTERISTICS (continued) (Circuit of Figure 1, V+ = 15V, VCC = VDD = 5V, VOUT = VCOMP = 1.2V, VCM+ = VCM- = VCS+ = VCS- = 1.2V, DD = VCC , TA = 0C to +85C, unless otherwise noted. Typical values are at TA = +25C.) PARAMETER CURRENT SENSING On-Time Adjustment Range COMP Output Current Current-Balance Offset Current-Balance Transconductance Current-Sense, Common-Mode Range Current-Sense Input Current Positive Current-Limit Threshold Negative Current-Limit Threshold ILIM Standby Threshold Voltage ILIM Input Current LIMIT Propagation Delay LIMIT Output Low Voltage LIMIT Leakage Current FAULT PROTECTION VCC Undervoltage Lockout Threshold Thermal-Shutdown Threshold GATE DRIVERS DH Gate-Driver On-Resistance (Note 3) DL Gate-Driver On-Resistance (Note 3) DH Gate-Driver Source/Sink Current DL Gate-Driver Sink Current DL Gate-Driver Source Current Dead Time Driver Disable Delay tDD RON(DH) RON(DL) IDH IDL IDL VBST - VLX forced to 5V High state (pullup) Low state (pulldown) DH forced to 2.5V, VBST - VLX forced to 5V DL forced to 2.5V DL forced to 2.5V DL rising DH rising DD falling (Note 4) DD rising (Note 4) 1.0 1.0 0.4 1.3 4.0 1.3 35 26 225 65 1000 1000 4.5 4.5 2.0 A A A ns ns Rising edge, hysteresis = 20mV, switching disabled below this level Rising, hysteresis = 15C (typ) 3.45 160 3.85 V C tLIMIT VOL(LIMIT) ILIMIT Falling edge, 3mV over trip threshold ISINK = 1mA LIMIT forced to 5.5V < 0.01 VC_LIM ICOMP 0.42V < VCOMP < 2.8V, VOUT 0.7V Sink and source (VCM+ - VCM-) - (VCS+ - VCS-), ICOMP = 0, -100mV (VCM+ - VCM-) +100mV (VCM+ - VCM-) - (VCS+ - VCS-) = 25mV CM+, CM-, CS+, CSCM+, CM-, CS+, CSVCM+ - VCM- and VCS+ - VCSVCS+ - VCSVILIM = 0.5V VILIM = 1V VILIM = 0.5V VILIM = 1V -0.2 -1 47.5 97.5 -80 -160 0.2 -100 1.5 0.1 1 50 100 -75 -150 -40 30 -1.25 1.2 +2.0 1 52.5 102.5 -70 -140 0.3 100 +1.25 +40 % A mV mS V A mV mV V nA s V A SYMBOL CONDITIONS MIN TYP MAX UNITS MAX1980 _______________________________________________________________________________________ 3 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 ELECTRICAL CHARACTERISTICS (continued) (Circuit of Figure 1, V+ = 15V, VCC = VDD = 5V, VOUT = VCOMP = 1.2V, VCM+ = VCM- = VCS+ = VCS- = 1.2V, DD = VCC , TA = 0C to +85C, unless otherwise noted. Typical values are at TA = +25C.) PARAMETER LOGIC POL Logic Levels DD Logic Levels TRIG Logic Levels VPOL VDD VTRIG VCC = 4.5V to 5.5V VCC = 4.5V to 5.5V 265mV hysteresis 350mV hysteresis High Low High Low High Low VCC - 0.4 1.6 -1 -1 -2 -2 3.1 0.5 +1 +1 +1 +3 A V 3.0 1.2 2.4 0.6 2.4 0.8 V V V SYMBOL CONDITIONS MIN TYP MAX UNITS Logic high (VCC; 200kHz operation) TON Logic Levels VTON Open (300kHz operation) Logic low (GND; 550kHz operation) TRIG Logic Input Current DD POL TON = GND or VDD ELECTRICAL CHARACTERISTICS (Circuit of Figure 1, V+ = 15V, VCC = VDD = 5V, VOUT = VCOMP = 1.2V, VCM+ = VCM- = VCS+ = VCS- = 1.2V, DD = VCC, TA = -40C to +100C, unless otherwise noted.) (Note 5) PARAMETER PWM CONTROLLER TON = GND (550kHz) On Time (Note 1) SUPPLY CURRENTS Quiescent Supply Current (V+) Quiescent Supply Current (VDD) Quiescent Supply Current (VCC) Standby Supply Current (V+) Standby Supply Current (VDD) Standby Supply Current (VCC) Driver-Disable Supply Current (V+) Driver-Disable Supply Current (VDD) Driver-Disable Supply Current (VCC) I+ IDD ICC Measured at V+; VILIM > 0.35V Measured at VDD; VILIM > 0.35V, TA = -40C to +85C Measured at VCC; VILIM > 0.35V Measured at V+; ILIM = GND, TA = -40C to +85C Measured at VDD; ILIM = GND, TA = -40C to +85C Measured at VCC; ILIM = GND Measured at V+; DD = GND, VILIM > 0.35V Measured at VDD; DD = GND, VILIM > 0.35V, TA = -40C to +85C Measured at VCC; DD = GND, VILIM > 0.35V 40 5 800 5 5 40 40 5 800 A A A A A A A A A tON V+ = 12V, VCOMP = 1.2V TON = open (300kHz) TON = VCC (200kHz) 171 320 464 209 390 566 ns SYMBOL CONDITIONS MIN TYP MAX UNITS 4 _______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter ELECTRICAL CHARACTERISTICS (continued) (Circuit of Figure 1, V+ = 15V, VCC = VDD = 5V, VOUT = VCOMP = 1.2V, VCM+ = VCM- = VCS+ = VCS- = 1.2V, DD = VCC , TA = -40C to +100C, unless otherwise noted.) (Note 5) PARAMETER CURRENT SENSING On-Time Adjustment Range COMP Output Current Current-Balance Offset Current-Sense, Common-Mode Range Positive Current-Limit Threshold Negative Current-Limit Threshold ILIM Standby Threshold Voltage FAULT PROTECTION VCC Undervoltage Lockout Threshold GATE DRIVERS DH Gate-Driver On-Resistance (Note 3) DL Gate-Driver On-Resistance (Note 3) LOGIC TRIG Logic Levels VTRIG 350mV hysteresis High Low VCC - 0.4 1.6 3.1 0.5 V 3.0 1.2 V RON(DH) RON(DL) VBST - VLX forced to 5V High state (pullup) Low state (pulldown) 4.5 4.5 2.0 Rising edge, hysteresis = 20mV, switching disabled below this level 3.45 3.90 V VC_LIM ICOMP 0.42V < VCOMP < 2.8V, VOUT 0.7V Sink and source (VCM+ - VCM-) - (VCS+ - VCS-), ICOMP = 0, -100mV (VCM+ - VCM-) +100mV CM+, CM-, CS+, CSVCM+ - VCM- and VCS+ - VCSVCS+ - VCSVILIM = 0.5V VILIM = 1V VILIM = 0.5V VILIM = 1V -40 30 -2.0 -0.2 47.5 97 -80 -160 0.2 +2.0 +2.0 52.5 103 -70 -140 0.3 +40 % A mV V mV mV V SYMBOL CONDITIONS MIN TYP MAX UNITS MAX1980 Logic high (VCC; 200kHz operation) TON Logic Levels VTON Open (300kHz operation) Logic low (GND; 550kHz operation) Note 1: On-time specifications are measured from 50% point to 50% point at the DH pin with LX = PGND, VBST = 5V, and a 500pF capacitor from DH to LX to simulate external MOSFET gate capacitance. Actual in-circuit times may be different due to MOSFET switching speeds. Note 2: The trigger delay time, tTRIG, is measured from the time the TRIG pin transitions to the time when the DL pin goes low. Note 3: Production testing limitations due to package handling require relaxed maximum on-resistance specifications for the QFN package. Note 4: The driver-disable delay time (tDD) is measured from the time the DD pin transitions to the time when the DL or DH pin transitions. Note 5: Specifications to -40C and +100C are guaranteed by design and not production tested. _______________________________________________________________________________________ 5 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Typical Operating Characteristics (Circuit of Figure 1, V+ = 12V, VCC = VDD = 5V, VOUT = 1.3V (ZMODE = GND) and 1V (ZMODE = VCC), DD = VCC.) TWO-PHASE EFFICIENCY vs. LOAD CURRENT (VOUT = 1.3V) MAX1980 toc01 TWO-PHASE OUTPUT VOLTAGE vs. LOAD CURRENT (VOUT = 1.3V, VOFFSET = -10mV) MAX1980 toc02 TWO-PHASE EFFICIENCY vs. LOAD CURRENT (VOUT = 1V) 90 80 EFFICIENCY (%) 70 60 50 40 30 20 VIN = 20V VIN = 12V VIN = 8.0V VIN = 5.0V MAX1980 toc03 100 90 80 EFFICIENCY (%) 70 60 50 40 30 20 0.1 1 10 VIN = 20V VIN = 12V VIN = 8V VIN = 5V 1.30 1.29 1.28 OUTPUT VOLTAGE (V) 1.27 1.26 1.25 1.24 1.23 1.22 1.21 1.20 VIN = 12V 100 100 0 10 20 30 40 50 0.1 1 10 100 LOAD CURRENT (A) LOAD CURRENT (A) LOAD CURRENT (A) TWO-PHASE OUTPUT VOLTAGE vs. LOAD CURRENT (VOUT = 1V, VOFFSET = -10mV) MAX1980 toc04 SINGLE-PHASE EFFICIENCY vs. LOAD CURRENT (VOUT = 1V) MAX1980 toc05 NO-LOAD INPUT CURRENT vs. INPUT VOLTAGE 70 INPUT CURRENT (mA) 60 50 40 IIN 30 20 10 MASTER AND SLAVE IBIAS = IDD + ICC MAX1980 toc06 1.00 VIN = 12.0V 0.99 OUTPUT VOLTAGE (V) 0.98 0.97 0.96 0.95 0.94 0.93 0.92 0 10 20 LOAD CURRENT (A) 30 100 VIN = 8.0V 90 EFFICIENCY (%) VIN = 5.0V 80 80 VIN = 20V VIN = 12V 70 60 40 0.01 0.10 1 LOAD CURRENT (A) 10 100 0 0 5 10 15 20 25 30 INPUT VOLTAGE (V) INDUCTOR CURRENT BALANCE vs. LOAD CURRENT MAX1980 toc07 INDUCTOR CURRENT BALANCE vs. INPUT VOLTAGE MAX1980 toc08 OFFSET-VOLTAGE DEVIATION vs. CURRENT-SENSE COMMON-MODE VOLTAGE OUT = CM+ = CM- = CS+ = CSOFFSET-VOLTAGE DEVIATION (V) 25 MAX1980 toc09 1.0 INDUCTOR CURRENT OFFSET: ILM - ILS (A) 0.7 0.6 IOUT = 40A IL(MASTER) - IL(SLAVE) (A) 0.5 0.4 0.3 0.2 0.1 IOUT = NO LOAD 50 0.8 0.6 0 0.4 -25 0.2 0 0 10 20 30 40 50 LOAD CURRENT (A) 0 0 5 10 15 20 25 INPUT VOLTAGE (V) -50 -0.5 0 0.5 1.0 1.5 2.0 VOUT (V) 6 _______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Typical Operating Characteristics (continued) (Circuit of Figure 1, V+ = 12V, VCC = VDD = 5V, VOUT = 1.3V (ZMODE = GND) and 1V (ZMODE = VCC), DD = VCC.) OFFSET-VOLTAGE DEVIATION vs. COMPENSATION VOLTAGE MAX1980 toc10 COMPENSATION OUTPUT CURRENT vs. CURRENT-SENSE VOLTAGE DIFFERENTIAL MAX1980 toc11 MINIMUM TRIGGER PULSE WIDTH vs. OVERDRIVE VOLTAGE 450 TRIGGER PULSE WIDTH (ns) 400 350 300 250 200 150 100 50 0 FALLING (IN-PHASE) RISING (OUT-OF-PHASE) ON-TIME TRIGGERED ABOVE THE LINE MAX1980 toc12 0.3 OUT = CM+ = CM- = CS+ = CSOFFSET-VOLTAGE DEVIATION (mV) 0.2 0.1 100 80 60 40 ICOMP (mV) 20 0 -20 -40 -60 -80 OUT = CM+ = CM- = CSICOMP = GM(VCS+ - VCS-) 500 0 -0.1 -0.2 -0.3 0 0.5 1.0 VCOMP (V) 1.5 2.0 -100 -150 -100 -50 0 50 100 150 VCS+ - VCS- (V) 0 0.5 1.0 1.5 2.0 OVERDRIVE VOLTAGE (V) TRIGGER PROPAGATION DELAY vs. OVERDRIVE VOLTAGE MAX1980 toc13 POSITIVE CURRENT-LIMIT THRESHOLD vs. ILIM VOLTAGE 140 POSITIVE CURRENT LIMIT (mV) 120 100 80 60 40 20 0 STANDBY MODE MAX1980 toc14 500 TRIGGER PROPAGATION DELAY (ns) 450 400 350 300 250 200 150 100 50 0 0 0.5 1.0 1.5 RISING (OUT-OF-PHASE) FALLING (IN-PHASE) DRIVER-DISABLE DELAY TIME MAX1980 toc15 160 5V 0 A MASTER OR SLAVE 0 0 0 0.5 VILIM (V) 1.0 1.5 A. DD = 5V to 0, 5V/div B. MAX1980 LX, 5V/div C. MAX1718 LX, 5V/div NO LOAD B C 2.0 OVERDRIVE VOLTAGE (V) DRIVER-ENABLE DELAY TIME MAX1980 toc16 ENTERING LOW-POWER OPERATION MAX1980 toc17 EXITING LOW-POWER OPERATION MAX1980 toc18 5V 0 0 A 1.3V A 0 1.3V B 1.0V C 1.0V A B C 0 D 0 20s/div A. LOWPWR = 5V TO 0, 5V/div B. VOUT = 1.0V TO 1.3V, 200mV/div C. MAX1980 LX, 10V/div D. MAX1718 LX, 10V/div ZMODE = LOWPWR 0 0 A. DD = 0 to 5V, 5V/div B. MAX1980 LX, 5V/div C. MAX1718 LX, 5V/div NO LOAD B C 0 D 40s/div A. LOWPWR = 0 TO 5V, 5V/div B. VOUT = 1.3V TO 1.0V, 200mV/div C. MAX1980 LX, 10V/div D. MAX1718 LX, 10V/div ZMODE = LOWPWR 0 _______________________________________________________________________________________ 7 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Typical Operating Characteristics (continued) (Circuit of Figure 1, V+ = 12V, VCC = VDD = 5V, VOUT = 1.3V (ZMODE = GND) and 1V (ZMODE = VCC), DD = VCC.) SWITCHING WAVEFORMS (OUT-OF-PHASE) MAX1980 toc19 SWITCHING WAVEFORMS (IN-PHASE) MAX1980 toc20 A 20mV/div 20A B 5A/div 20A A 20mV/div B 5A/div 10V 0 1s/div A. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD), B. MASTER/SLAVE INDUCTOR CURRENTS C. MASTER/SLAVE LX WAVEFORMS, VIN = 12.0V, IOUT = 40A, POL = VCC C 10V/div 10V 0 1s/div A. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD), B. MASTER/SLAVE INDUCTOR CURRENTS C. MASTER/SLAVE LX WAVEFORMS, VIN = 12.0V, IOUT = 40A, POL = GND C 10V/div LOAD TRANSIENT (OUT-OF-PHASE) MAX1980 toc21 LOAD TRANSIENT (IN-PHASE) MAX1980 toc22 40A 5A 1.282V A 40A/div B 50mV/div 40A 5A 1.282V A 40A/div B 50mV/div 0 0 20s/div A. LOAD CURRENT, IOUT = 5A TO 40A B. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD) C. SLAVE INDUCTOR CURRENT D. MASTER INDUCTOR CURRENT VIN = 12.0V, POL = VCC C 10A/div D 10A/div 0 0 20s/div A. LOAD CURRENT, IOUT = 5A TO 40A B. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD) C. SLAVE INDUCTOR CURRENT D. MASTER INDUCTOR CURRENT VIN = 12.0V, POL = GND C 10A/div D 10A/div 8 _______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Typical Operating Characteristics (continued) (Circuit of Figure 1, V+ = 12V, VCC = VDD = 5V, VOUT = 1.3V (ZMODE = GND) and 1V (ZMODE = VCC), DD = VCC.) DYNAMIC OUTPUT-VOLTAGE TRANSITION MAX1980 toc23 STARTUP WAVEFORM (NO LOAD) MAX1980 toc24 5.00V 0 1.30V 1.10V A 5V/div B 200mV/div 5V 0 1V 0 A 5V/div B 1.0V/div 0 0 C 10A/div D 10A/div 0 C 10A/div D 10A/div 100s/div A. MASTER SHUTDOWN, VSHDN = 0 TO 5V B. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD) C. SLAVE INDUCTOR CURRENT D. MASTER INDUCTOR CURRENT 0 40s/div A. ZMODE = 0 TO 5V B. OUTPUT VOLTAGE, VOUT = 1.30V (ZMODE = GND) OR 1.10V (ZMODE = VCC) C. SLAVE INDUCTOR CURRENT D. MASTER INDUCTOR CURRENT SHUTDOWN WAVEFORM MAX1980 toc25 STARTUP WAVEFORM (20A LOAD) MAX1980 toc26 5V 0 1V 0 0 0 A 5V/div B 1.0V/div 5V 0 A 5V/div 0 B 1V/div C 10A/div C 10A/div D 10A/div 0 0 100s/div A. MASTER SHUTDOWN, VSHDN = 0 TO 5V B. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD) C. SLAVE INDUCTOR CURRENT D. MASTER INDUCTOR CURRENT ROUT = 65m (IOUT = 20A) D 10A/div 100s/div A. MASTER SHUTDOWN, VSHDN = 5V TO 0 B. OUTPUT VOLTAGE, VOUT = 1.290V (NO LOAD) C. SLAVE INDUCTOR CURRENT D. MASTER INDUCTOR CURRENT _______________________________________________________________________________________ 9 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Pin Description PIN 1 2 NAME CM+ CMDESCRIPTION Master Controller's Positive Current-Sense Input Master Controller's Negative Current-Sense Input On-Time Selection Control Input. This is a three-level input used to determine the DH on time (see the On-Time Control and Active Current Balancing section). Connect TON as follows for the indicated switching frequencies: GND = 550kHz floating = 300kHz VCC = 200kHz. The slave controller's switching frequency should be selected to closely match the frequency of the master PWM controller. Slave Controller's Negative Current-Sense Input Slave Controller's Positive Current-Sense Input Current Balance Compensation. Connect a series resistor and capacitor between COMP and OUT. See the Current Balance Compensation section. TRIG Polarity Select Input. Connect POL to VCC or float to trigger on the rising edge of TRIG (out-of-phase operation). Connect POL to GND to trigger on the falling edge of TRIG (in-phase operation). Analog Ground. Connect the QFN's exposed pad to analog ground. Power Ground Low-Side Gate-Driver Output. DL swings from PGND to VDD. DL is forced low when the MAX1980 enters standby mode or the drivers are disabled (DD = low). Supply Voltage Input for the DL Gate Driver. Connect to the system supply voltage (4.5V to 5.5V). Bypass to PGND with a 1F or greater ceramic capacitor, as close to the IC as possible. Analog Supply Voltage Input for PWM Core. Connect VCC to the system supply voltage (4.5V to 5.5V) through a series 10 resistor. Bypass to GND with a 0.22F or greater ceramic capacitor, as close to the IC as possible. Driver Disable Input. A logic low disables the MAX1980 slave controller by forcing DL and DH low. This reduces the number of phases, allowing single-phase operation for low-power states. Connect to VCC for normal operation. High-Side Gate-Driver Output. DH swings from LX to BST. Inductor Connection. Connect LX to the switched side of the inductor. LX serves as the lower supply rail for the DH high-side gate driver. Boost Flying-Capacitor Connection. Connect to an external capacitor and diode according to the Standard Application Circuit (Figure 1). An optional resistor in series with BST allows DH pullup current to be adjusted. 3 TON 4 5 6 7 8 9 10 11 CSCS+ COMP POL GND PGND DL VDD 12 VCC 13 14 15 DD DH LX 16 BST 10 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter Pin Description (continued) PIN 17 NAME V+ DESCRIPTION Battery Voltage Sense Connection. Connect V+ to the input power source. V+ is used only for PWM oneshot timing (see the On-Time Control and Active Current Balancing section). Open-Drain Current-Limit Output. Connect to the master controller's adjustable current-limit input (ILIM) according to the Standard Application Circuit (Figure 1). When the voltage across the master controller's current-sense resistor (VCM+ - VCM-) exceeds the current-limit threshold (VILIM/10), the MAX1980 pulls LIMIT low. Dual-Mode Current-Limit Adjustment and Standby Input. The current-limit threshold voltage is 1/10 the voltage seen at ILIM (VILIM) over a 400mV to 1.5V range. If VILIM drops below 250mV, the slave controller enters a low-power standby mode, forcing DL low and DH low. Trigger Input. Connect to the master controller's low-side gate driver. The trigger input's polarity is pin selectable: POL = VCC or floating triggers on the rising edge (out-of-phase operation), and POL = GND triggers on the falling edge (in-phase operation). MAX1980 18 LIMIT 19 ILIM 20 TRIG Table 1. Component Selection for Standard Applications COMPONENT Output Voltage Input Voltage Range Maximum Load Current Inductor (each phase) Frequency High-Side MOSFET (NH, each phase) Low-Side MOSFET (NL, each phase) CIRCUIT OF FIGURE 1 0.6V to 1.75V 7V to 24V 40A 0.6H Sumida CDEP134H-0R6 or Panasonic ETQP6F0R6BFA 300kHz (TON = float) International Rectifier (2) IRF7811W International Rectifier (2) IRF7822 or Fairchild (3) FDS7764A or (6) 10F, 25V Taiyo Yuden TMK432BJ106KM or TDK C4532X5R1E106M (8) 270F, 2.0V Panasonic EEFUE0E271R 1.5m 1 Detailed Description The MAX1980 step-down slave controller is intended for low-voltage, high-current, multiphase DC-DC applications. The MAX1980 slave controller can be combined with any of Maxim's Quick-PWM step-down controllers to form a multiphase DC-DC converter. When compared to single-phase operation, multiphase conversion lowers the peak inductor current by distributing the load current between parallel power paths. This simplifies component selection, power distribution to the load, and thermal layout. Existing Quick-PWM controllers, such as the MAX1718, function as the master controller, providing accurate output-voltage regulation, fast transient response, and multiple fault-protection features. Synchronized to the master's low-side gate driver, the MAX1980 includes a constant on-time controller, synchronous rectifier gate drive, active current balancing, and precision current-limit circuitry. On-Time Control and Active Current Balancing The MAX1980 slave controller uses a constant on-time, voltage feed-forward architecture similar to Maxim's Quick-PWM controllers (Figure 2). The control algorithm is simple: the high-side switch on-time is determined solely by a one-shot whose period is inversely proportional to input voltage and directly proportional to the compensation voltage (VCOMP). Another one-shot sets a minimum off-time (130ns typical). The on-time one-shot is triggered when the following conditions are satisfied: The slave detects a transition on the TRIG input, the slave controller's inductor current is below its currentlimit threshold, and the minimum off time has expired. Input Capacitor (CIN) Output Capacitor (COUT) Current-Sense Resistors (RCS and RCM) Voltage Positioning Gain (AVPS) ______________________________________________________________________________________ 11 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Table 2. Component Suppliers MANUFACTURER MOSFETS Fairchild Semiconductor International Rectifier Siliconix CAPACITORS Kemet Panasonic Sanyo Taiyo Yuden INDUCTORS Coilcraft Coiltronics Sumida 1-800-322-2645 1-561-752-5000 1-408-982-9660 www.coilcraft.com www.coiltronics.com www.sumida.com 1-408-986-0424 1-847-468-5624 65-281-3226 (Singapore) 1-408-749-9714 03-3667-3408 (Japan) 1-408-573-4150 www.kemet.com www.panasonic.com www.secc.co.jp www.t-yuden.com 1-888-522-5372 1-310-322-3331 1-203-268-6261 www.fairchildsemi.com www.irf.com www.vishay.com PHONE COUNTRY CODE WEBSITE The trigger input's polarity is selected by connecting POL to VCC (rising edge) or to GND (falling edge). At the slave controller's core is the one-shot that sets the high-side switch's on-time. This fast, low-jitter oneshot adjusts the on-time in response to the input voltage and the difference between the inductor currents in the master and the slave. Two identical transconductance amplifiers (GMM = GMS) integrate the difference between the master and slave current-sense signals. The summed output is connected to COMP, allowing adjustment of the integration time constant with a compensation capacitor connected at COMP. The resulting compensation current and voltage may be determined by the following equations: ICOMP = GMM (VCM+ - VCM- ) - GMS (VCS+ - VCS- ) VCOMP = VOUT + ICOMP Z COMP where ZCOMP is the impedance at the COMP output. The PWM controller uses this integrated signal (VCOMP) to set the slave controller's on time. When the master and slave current-sense signals (CM+ to CM- and CS+ to CS-) become unbalanced, the transconductance amplifiers adjust the slave controller's on time, allowing the slave inductor current to increase or decrease until the current-sense signals are properly balanced: V t ON = K COMP VIN I V Z = K OUT + K COMP C VIN VIN = (Master's on time) + (Slave's on-time correction due to current imbalance) This control algorithm results in balanced inductor currents with the slave switching frequency synchronized to the master. Since the master operates at nearly constant frequency, the slave will as well. The benefits of a constant switching frequency are twofold: first, the frequency can be selected to avoid noise-sensitive regions of the spectrum; second, the inductor ripple-current operating point remains relatively constant, resulting in easy design methodology and predictable output-voltage ripple. Multiple phase switching effectively distributes the load among the external components, thereby improving the overall efficiency. Distributing the load current between multiple phases lowers the peak inductor current by the number of phases (1/) when compared to a singlephase converter. This significantly reduces the I2R losses across the inductor's series resistance, the MOSFETs on-resistance, and the board resistance. 12 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 C2 0.22F VCC VGATE D0 D1 D2 D3 D4 S0 S1 ZMODE SUS CC REF R8 53.6k FLOAT (300kHz) R22 30k NEG R23 20k R9 100k ILIM C5 470pF TIME R2 2.8k DS R1 301k TRIG VDD R7 10 LIMIT VCC POL RCOMP 10k TON COMP DD REF (MAX1718) R11 113k C6 100pF ILIM R12 30.1k GND CM+ C8 4700pF CMR16 200 R15 200 ANALOG GROUND (MASTER) ANALOG GROUND (SLAVE) CS+ C7 4700pF CSR14 200 POWER GROUND DL PGND R13 200 NL(S) V+ BST CBST(S) 0.1F NH(S) LS 0.6H R20 1k RCS 1.5m R21 2k OUTPUT COUT (8) 270F POS RTIME 62k R3 1k R4 2k TON SKP/SDN R24 100k R6 10 C1 1F INPUT 8V TO 24V CIN (6) 10F 25V CERAMIC 5V BIAS SUPPLY VDD TO LOGIC DAC INPUTS V+ DM BST CBST(M) 0.1F DH LX SUSPEND INPUTS MUX CONTROL OPTIONAL LOW-POWER LOGIC R17 0 ON 5V BIAS SUPPLY CCC 47pF CREF 0.22F NH(M) LM 0.6F RCM 1.5m DL GND OVP NL(M) 5V BIAS SUPPLY R5 1k OFF FB CFB 1000pF R25 10k R10 34.8k C10 1000pF 5V BIAS SUPPLY C3 1F MAX1980 DH LX 5V BIAS SUPPLY C4 0.22F FLOAT (300kHz) FB (MASTER) CCOMP 470pF LOW POWER R18 1k R19 100k C9 1000pF Figure 1. Standard Application Circuit ______________________________________________________________________________________ 13 MAX4322 MAX1718 RFB 100 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Q TRIG TOFF ONE-SHOT DD BST DH LX MAX1980 ILIM 0.25V STANDBY VCC CONTROLLER BIAS PWM CONTROLLER SUPPLY TRIG TON ONE-SHOT Q R S Q Q VDD DL TON V+ COMP TRIG POL ON-TIME COMPUTE PGND CSGMS CS+ NEGATIVE CS LIMIT Q POSITIVE CS LIMIT TRIG EDGE DETECTOR CM+ GMM CM17R ILIM R LIMIT 2R GND POSITIVE CM LIMIT Figure 2. Functional Diagram In-Phase and Out-of-Phase Operation Multiphase systems can stagger the on times of each phase (out-of-phase operation) or simultaneously turn on all phases at the beginning of a new cycle (in-phase operation). When configured for out-of-phase operation, high input-to-output differential voltages (VIN > V OUT ) prevent the on times from overlapping. 14 Therefore, the instantaneous input-current peaks of each phase do not overlap, resulting in reduced inputand output-voltage ripple and RMS ripple current. This lowers the input- and output-capacitor requirements, which allows fewer or less expensive capacitors, and decreases shielding requirements for EMI. When the on times overlap at low input-to-output differential voltages ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter (VIN < VOUT), the input currents of the overlapping phases may sum together, increasing the total input and output ripple voltage and RMS ripple current. During in-phase operation, the input capacitors must support large, instantaneous input currents when the high-side MOSFETs turn on simultaneously, resulting in increased ripple voltage and current when compared to out-of-phase operation. The higher RMS ripple current degrades efficiency due to power loss associated with the input capacitor's effective series resistance (ESR). This typically requires a large number of lowESR input capacitors in parallel to meet input ripple current ratings or minimize ESR-related losses. The polarity select input (POL) determines whether rising edges (POL = VCC) or falling edges (POL = GND) trigger a new cycle. For low duty-cycle applications (duty factor < 50%), triggering on the rising edge of the master's low-side gate driver prevents both high-side MOSFETs from turning on at the same time. Staggering the phases in this way lowers the input ripple current, thereby reducing the input capacitor requirements. For applications operating with approximately a 50% duty factor, out-of-phase operation (POL = VCC) causes the slave controller to complete an on-pulse coincident to the master controller determining when to initiate its next on time. The noise generated when the slave controller turns off its high-side MOSFET could compromise the master controller's feedback voltage and current-sense inputs, causing inaccurate decisions that lead to more jitter in the switching waveforms. Under these conditions, triggering off of the falling edge (POL = GND) of the master's low-side gate driver forces the controllers to operate in-phase, improving the system's noise immunity. The maximum current required from the 5V bias supply to power VCC (PWM controller) and VDD (gate-drive power) is: IBIAS = ICC + fSW(QG1 + QG2) = 10mA to 45mA (typ) where I CC is 525A typical, f SW is the switching frequency, and QG1 and QG2 are the MOSFET data sheets' total gate-charge specification limits at VGS = 5V. MAX1980 Driver Disable When DD is driven low, the MAX1980 disables the drivers by forcing DL and DH low, effectively disabling the slave controller. Disabling the MAX1980 for singlephase operation allows the master controller to enter low-power pulse-skipping operation under light load conditions. When DD is driven high, the MAX1980 enables the drivers, allowing normal PWM operation (see the On-time Control and Active Current Balancing section). Since the slave controller cannot skip pulses, the master controller should be configured for forced-PWM operation while the MAX1980's drivers are enabled. This PWM control scheme forces the low-side gate drive waveform to be the complement of the high-side gate drive waveform, allowing the inductor current to reverse. During negative load and downward output-voltage transitions, forced-PWM operation allows the converter to sink current, rapidly pulling down the output voltage. Another benefit of forced-PWM operation, the switching frequency remains relatively constant over the full load and input voltage ranges. Standby Mode The MAX1980 slave controller enters a low-power standby mode when the ILIM voltage (V ILIM) drops below 250mV (Table 4). Standby forces DL and DH low, and disables the PWM controller to inhibit switching; however, the bias and fault-protection circuitry remain active so the MAX1980 can continuously monitor the ILIM input. When VILIM is driven above 250mV, the PWM controller is enabled. 5V Bias Supply (VCC and VDD) The MAX1980 requires an external 5V bias supply in addition to the battery. Typically this 5V bias supply is the notebook's 95% efficient 5V system supply. Keeping the bias supply external to the IC improves efficiency, eliminates power dissipation limitations, and removes the cost associated with the internal, 5V linear regulator that would otherwise be needed to supply the PWM circuit and gate drivers. If standalone capability is needed, the 5V supply can be generated with an external linear regulator. The MAX1980 has a separate analog PWM supply voltage input (VCC) and gate-driver supply input (VDD). The battery input (V+) and 5V bias inputs (VCC and VDD) can be tied together if the input source is a fixed 4.5V to 5.5V supply. Table 3. Approximate K-Factor Errors TON CONNECTION VCC Float GND FREQUENCY K-FACTOR SETTING (s) (kHz) 200 300 550 5 3.3 1.8 MAX K-FACTOR ERROR (%) 10 10 10 ______________________________________________________________________________________ 15 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Table 4. Operating Mode Truth Table DD VCC GND ILIM High (> 0.25V) High (> 0.25V) GND (< 0.25V) DL Switching Low MODE Normal Operation Driver Disable COMMENTS Low-noise, fixed-frequency, PWM operation. The inductor current reverses with light loads. Light load, single-phase operation. The MAX1980 disables the drivers by forcing DL and DH low, effectively disabling the slave controller. Low-power, standby mode (ICC + IDD = 20A typ). DL and DH forced low, and the PWM controller disabled. However, the bias and fault-protection circuitry remain active so the MAX1980 can continuously monitor the ILIM input. X Low Standby X = Don't Care When the slave controller's current-limit voltage (VILIM) is set through a resistive-divider between the master controller's reference and GND (see the Current-Limit Circuitry section), the MAX1980 automatically enters lowpower standby mode when the master controller shuts down. As the master's reference powers down, the resistive-divider pulls ILIM below 250mV, automatically activating the MAX1980's low-power standby mode. Current-Limit Circuitry When the master's inductor current exceeds its valley current limit, the master extends its off time by forcing DL high until the inductor current falls below the currentlimit threshold. Without a transition on the master's lowside gate driver, the slave cannot initiate a new on-time pulse so the slave's inductor current ramps down as well, maintaining the current balance. Therefore, the slave's valley current limit only needs to protect the slave controller if the current balance circuitry or the master current limit fails. The slave's ILIM input voltage should be selected to properly adjust the master's current-limit threshold. Dual-Mode ILIM Input The current-limit input (ILIM) features dual-mode operation, serving as both the standby mode control input and the current-limit threshold adjustment. The slave controller enters a low-power standby mode when the ILIM voltage (VILIM) is pulled below 250mV. For ILIM voltages from 400mV to 1.5V, the current-limit threshold voltage is precisely 0.1 VILIM. The current-limit voltage may be accurately set with a resistive voltagedivider between the master controller's reference and GND, allowing the MAX1980 to automatically enter the low-power standby mode. Slave Current Limit The slave current-limit circuit employs a unique "valley" current-sensing algorithm. If the current-sense signal is 16 above the current-limit threshold, the MAX1980 will not initiate a new cycle (Figure 3). The actual peak inductor current is greater than the current-limit threshold by an amount equal to the inductor ripple current. Therefore, the exact current-limit characteristic and maximum load capability are a function of the current-limit threshold, inductor value, and input voltage. The reward for this uncertainty is robust, overcurrent sensing. When combined with master controllers that contain output undervoltage protection circuits, this current-limit method is effective in almost every circumstance. There also is a negative current limit that prevents excessive reverse inductor currents when VOUT is sinking current. The negative current-limit threshold is set to approximately 150% of the positive current-limit threshold, and tracks the positive current limit when ILIM is adjusted. The MAX1980 uses CS+ and CS- to differentially measure the current across an external sense resistor (RCS) connected between the inductor and output capacitors. This configuration provides precise current balancing, current limiting, and voltage positioning with a 1% current-sense resistor. Reducing the sense voltage decreases power dissipation but increases the relative measurement error. Carefully observe the PC board layout guidelines to ensure that noise and DC errors don't corrupt the current-sense signals measured at CS+ and CS-. The IC should be mounted relatively close to the current-sense resistor with short, direct traces making a Kelvin sense connection. Master Current-Limit Adjustment (LIMIT) The Quick-PWM controllers that may be used as the master controller typically use the low-side MOSFET's on-resistance as its current-sense element. This dependence on a loosely specified resistance with a large temperature coefficient causes inaccurate current limiting. As a result, high current-limit thresholds are needed to ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MOSFET Gate Drivers (DH, DL) IPEAK MAX1980 ILOAD INDUCTOR CURRENT ILIMIT ILIMIT(VALLEY) = ILOAD(MAX) ( 2 - LIR 2 ) 0 TIME Figure 3. "Valley" Current-Limit Threshold Point The DH and DL drivers are optimized for driving moderately sized, high-side and larger, low-side power MOSFETs. This is consistent with the low duty factor seen in the notebook CPU environment, where a large VIN - VOUT differential exists. An adaptive dead-time circuit monitors the DL output and prevents the high-side FET from turning on until DL is fully off. There must be a low-resistance, low-inductance path from the DL driver to the MOSFET gate in order for the adaptive dead-time circuit to work properly. Otherwise, the sense circuitry in the MAX1980 will interpret the MOSFET gate as "off" while there is actually charge still left on the gate. Use very short, wide traces (50mils to 100mils wide if the MOSFET is 1 inch from the device). The dead time at the other edge (DH turning off) is determined by a fixed 35ns internal delay. The internal pulldown transistor that drives DL low is robust, with a 0.4 (typ) on-resistance. This helps prevent DL from being pulled up during the fast rise-time of the LX node, due to capacitive coupling from the drain to the gate of the low-side synchronous-rectifier MOSFET. However, for high-current applications, some combinations of high- and low-side FETs may cause excessive gate-drain coupling, leading to poor efficiency, EMI, and shoot-through currents. This is often remedied by adding a resistor less than 5 in series with BST, which increases the turn-on time of the high-side FET without degrading the turn-off time (Figure 4). guarantee full-load operation under worst-case conditions. Furthermore, the inaccurate current limit mandates the use of MOSFETs and inductors with excessively high current and power dissipation ratings. The slave includes a precision current-limit comparator that supplements the master's current-limit circuitry. The MAX1980 uses CM+ and CM- to differentially sense the master's inductor current across a currentsense resistor, providing a more accurate current limit. When the master's current-sense voltage exceeds the current limit set by ILIM in the slave (see the Dual-Mode ILIM Input section), the open-drain current-limit comparator pulls LIMIT low (Figure 2). Once the master triggers the current limit, a pulse-width-modulated output signal appears at LIMIT. This signal is filtered and used to adjust the master's current-limit threshold. INPUT (VIN) CBYP V+ DBST BST (RBST)* High-Side Gate Driver Supply (BST) The gate drive voltage for the high-side, N-channel MOSFET is generated by the flying capacitor boost circuit (Figure 4). The capacitor between BST and LX is alternately charged from the external 5V bias supply (VDD) and placed in parallel with the high-side MOSFET's gate-source terminals. On startup, the synchronous rectifier (low-side MOSFET) forces LX to ground and charges the boost capacitor to 5V. On the second half of each cycle, the switch-mode power supply turns on the high-side MOSFET by closing an internal switch between BST and DH. This provides the necessary gate-to-source voltage to turn on the high-side switch, an action that boosts the 5V gate drive signal above the system's main supply voltage (V+). CBST DH NH L LX MAX1980 ( )*OPTIONAL--THE RESISTOR REDUCES THE SWITCHING-NODE RISE TIME. Figure 4. High-Side Gate Driver Boost Circuitry ______________________________________________________________________________________ 17 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Undervoltage Lockout During startup, the VCC undervoltage lockout (UVLO) circuitry forces the DL and the DH gate drivers low, inhibiting switching until an adequate supply voltage is reached. Once VCC rises above 3.75V, valid transitions detected at the trigger input initiate a corresponding on-time pulse (see the On-Time Control and Active Current Balancing section). To ensure correct startup, the MAX1980 slave controller's undervoltage lockout voltage must be lower than the master controller's undervoltage lockout voltage. If the VCC voltage drops below 3.75V, it is assumed that there is not enough supply voltage to make valid decisions. To protect the output from overvoltage faults, DL and DH are forced low, effectively disabling the MAX1980. implemented by the MAX1980 slave controller evenly distributes the load among each phase: I ILOAD(SLAVE) = ILOAD(MASTER) = LOAD where is the number of phases. Switching Frequency: This choice determines the basic trade-off between size and efficiency. The optimal frequency is largely a function of maximum input voltage, due to MOSFET switching losses that are proportional to frequency and VIN2. The optimum frequency also is a moving target, due to rapid improvements in MOSFET technology that are making higher frequencies more practical. Setting Switch On Time: The constant on-time control algorithm in the master results in a nearly constant switching frequency despite the lack of a fixed-frequency clock generator. In the slave, the high-side switch on time is inversely proportional to V+ and directly proportional to the compensation voltage (VCOMP): V t ON = K COMP VIN where K is set by the TON pin-strap connection (Table 3). Set the nominal on time in the slave to match the on time in the master. An exact match is not necessary because the MAX1980 have wide t ON adjustment ranges (40%). For example, if tON in the master is set to 250kHz, the slave can be set to either 200kHz or 300kHz and still achieve good performance. Care should be taken to ensure that the COMP voltage remains within its output voltage range (0.42V to 2.80V). Inductor Operating Point: This choice provides tradeoffs between size vs. efficiency and transient response vs. output noise. Low inductor values provide better transient response and smaller physical size, but also result in lower efficiency and higher output noise due to increased ripple current. The minimum practical inductor value is one that causes the circuit to operate at the edge of critical conduction (where the inductor current just touches zero with every cycle at maximum load). Inductor values lower than this grant no further sizereduction benefit. The optimum operating point is usually found between 20% and 50% ripple current. Thermal-Fault Protection The MAX1980 features a thermal-fault-protection circuit. When the junction temperature rises above +160C, a thermal sensor activates the standby logic, which pulls DL and DH low. The thermal sensor reactivates the slave controller after the junction temperature cools by 15C. Design Procedure Firmly establish the input voltage range and maximum load current before choosing a switching frequency and inductor operating point (ripple-current ratio). The primary design trade-off lies in choosing a good switching frequency and inductor operating point, and the following four factors dictate the rest of the design: Input Voltage Range: The maximum value (VIN(MAX)) must accommodate the worst-case high AC adapter voltage. The minimum value (VIN(MIN)) must account for the lowest input voltage after drops due to connectors, fuses, and battery selector switches. If there is a choice at all, lower input voltages result in better efficiency. Maximum Load Current: There are two values to consider. The peak load current (ILOAD(MAX)) determines the instantaneous component stresses and filtering requirements, and thus drives output capacitor selection, inductor saturation rating, and the design of the current-limit circuit. The continuous load current (ILOAD) determines the thermal stresses and thus drives the selection of input capacitors, MOSFETs, and other critical heat-contributing components. Modern notebook CPUs generally exhibit ILOAD = ILOAD(MAX) 80%. For multiphase systems, each phase supports a fraction of the load, depending on the current balancing. The highly accurate current sensing and balancing 18 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter Inductor Selection The switching frequency and operating point (% ripple or LIR) determine the inductor value as follows: L= VOUT x (VIN - VOUT ) x VIN x fSW x ILOAD(MAX) x LIR Setting the Current Limits The master and slave current-limit thresholds must be great enough to support the maximum load current, even under worst-case operating conditions. Since the master's current limit determines the maximum load (see the Current-Limit Circuitry section), the procedure for setting the current limit is sequential. First, the master's current limit is set based on the operating conditions and the characteristics of the low-side MOSFETs. Then the slave controller is configured to adjust the master's current-limit threshold based on the precise current-sense resistor value and variation in the MOSFET characteristics. Finally, the resulting valley current limit for the slave's inductor occurs above the master's current-limit threshold. This is acceptable since the slave's inductor current limit only serves as a fail-safe in case the master and slave inductor currents become significantly unbalanced during a transient. The basic operating conditions are determined using the same calculations provided in any Quick-PWM regulator data sheet. The valley of the inductor current (ILIMIT(VALLEY)) occurs at ILOAD(MAX) divided by the number of phases minus half of the peak-to-peak inductor current: ILOAD(MAX) IINDUCTOR ILIMIT(VALLEY) - 2 where the peak-to-peak inductor current may be determined by the following equation: IINDUCTOR = VOUT (VIN - VOUT ) VINfSWL MAX1980 where is the number of phases. Example: = 2, ILOAD = 40A, VIN = 12V, VOUT = 1.3V, fSW = 300kHz, 30% ripple current or LIR = 0.3: L= 1.3V x (12V - 1.3V ) x 2 12V x 300kHz x 40A x 0.3 = 0.64H Find a low-loss inductor having the lowest possible DC resistance that fits in the allotted dimensions. Ferrite cores are often the best choice, although powdered iron is inexpensive and can work well at 200kHz. The core must be large enough not to saturate at the peak inductor current (IPEAK): 2 + LIR IPEAK = ILOAD(MAX) 2 where is the number of phases. Transient Response The inductor ripple current affects transient-response performance, especially at low VIN - VOUT differentials. Low inductor values allow the inductor current to slew faster, replenishing charge removed from the output filter capacitors by a sudden load step. The amount of output sag also is a function of the maximum duty factor, which can be calculated from the on time and minimum off time: VSAG = (VIN - VOUT )K 2COUTVOUT - tOFF(MIN) VIN L ILOAD(MAX) ( ) 2 VOUTK + tOFF(MIN) VIN where t OFF(MIN) is the minimum off time (see the Electrical Characteristics), is the number of phases, and K is from Table 3. The amount of overshoot due to stored inductor energy can be calculated as: VSOAR (ILOAD(MAX) )2L 2COUT VOUT The master's high current-limit threshold must be set high enough to support the maximum load current, even when the master's current-limit threshold is at its minimum tolerance value, as described in the master controller's data sheet. Most Quick-PWM controllers that may be chosen as the master controller use the low-side MOSFET's on-resistance to sense the inductor current. In these applications, the worst-case maximum value for R DS(ON) plus some margin for the rise in RDS(ON) over temperature must be used to determine the master's current-limit threshold. A good general rule is to allow 0.5% additional resistance for each C of temperature rise. Set the master current-limit threshold to support the maximum load current for the maximum RDS(ON) and minimum current-limit tolerance value: VITHM(HIGH) (ILIMIT(VALLEY))RDS(ON)(MAX) ______________________________________________________________________________________ 19 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 SLAVE CONTROLLER RC ILIM CREF RD REF MASTER CONTROLLER VITHM(HIGH) = 1 RB VREF 10 RA + RB RB // RLIMIT 1 VREF R + R // R 10 A ( B LIMIT ) MAX1980 RA RLIMIT LIMIT CLIMIT RB ILIM MAX1718 VITHM(LOW) = VITHS = 1 RD VREF 10 RC + RD Figure 5. Setting the Adjustable Current Limits where VITHM, the master's current-limit threshold, is typically 1/10th the voltage seen at the master's ILIM input (V ITHM = 0.1 V LIM(MASTER) , see the master controller's data sheet). Connect a resistive voltage-divider from the master controller's internal reference to GND, with the master's ILIM input connected to the center tap (Figure 5). Use 1% tolerance resistors in the divider with 10A to 20A DC bias current to prevent significant errors due to the ILIM pin's input current: VILIM(MASTER) 20A RB VILIM(MASTER) 10A voltage lowers the sense resistor's power dissipation, but this also increases the relative measurement error: VILIM(SLAVE) 20A RD VILIM(SLAVE) 10A VREF(MASTER) RC = - 1RD VILIM(SLAVE) Now, set the current-limit adjustment ratio (A ADJ = VITHM(HIGH)/VITHM(LOW)) greater than the maximum to minimum on-resistance ratio (ARDS = RDS(ON)(MAX)/ RDS(ON)(MIN)): A ADJ AROS R // R RDS(ON)(MAX) 1+ A B RLIMIT RDS(ON)(MIN) Increasing AADJ improves the master's current-limit accuracy but also increases the current limit's noise sensitivity. Therefore, RLIMIT may be selected using the following equation: RLIMIT VREF(MASTER) RA = - 1RB VILIM(MASTER) Configure the slave controller so its LIMIT output begins to roll off after the master current-limit threshold occurs: VITHM(HIGH) VITHS RCM + IINDUCTOR RDS(ON)(MAX) where VITHS, the slave's current-limit threshold, is precisely one-tenth the voltage seen at the slave's ILIM input (VITHS = 0.1 VILIM(SLAVE)). Connect a second resistive voltage-divider from the master controller's internal reference to GND, with the slave's ILIM input connected to the center tap (Figure 5). The external adjustment range of 400mV to 1.5V corresponds to a current-limit threshold of 40mV to 150mV. Use 1% tolerance resistors in the divider with 10A to 20A DC bias current to prevent significant errors due to the ILIM pin's input current. Reducing the current-limit threshold (RA // RB )RDS(ON)(MIN) RDS(ON)(MAX) - RDS(ON)(MIN) Finally, verify that the total load on the master's reference does not exceed 50A: VREF VREF IBIAS(TOTAL) = + 50A RA + (RB // RLIMIT ) RC + RD 20 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter Current Limit Design Example For the typical application circuit shown in Figure 1 VIN = 12V, VOUT = 1.3V, fSW = 300kHz, = 2, ILOAD(MAX) = 50A, L = 0.6H, RDS(ON)(MAX) = 6m, RDS(ON)(MIN ) = 3m. 1) Determine the peak-to-peak inductor current and the valley current limit: IINDUCTOR = 12V x 300kHz x 0.6H 1.3V x (12V - 1.3V ) = 6.4A MAX1980 2V RC = - 1 x 30.1k 113k 10 x 42mV 4) Determine RLIMIT (Figure 5) from the above equation: RLIMIT (53.6k //100k) x 3m 35k 6m - 3m 50A 1 ILIMIT( VALLEY) = - x 6.4A = 21.8A 2 2 5) Finally, verify that that the total bias currents do not exceed the 50A maximum load of the master's reference: 2V IBIAS(TOTAL) = + 54k + (100k // 34.8k) 2V = 36A 30.1k + 113k When unadjusted, the on-resistance variation of the low-side MOSFETs results in a maximum current-limit variation (ILIMIT) determined by the following equation: A RDS - 1 Unadjusted ILIMIT = VITHM(HIGH) RDS(ON)(MAX) where ARDS = RDS(ON)(MAX)/RDS(ON)(MIN). Using the MAX1980 to adjust the master's current-limit threshold results in a maximum current-limit variation less than the peak-to-peak inductor current: Adjusted ILIMIT IINDUCTOR As shown in Figure 6, the resulting current-limit variation of the master is dramatically reduced. For the above example, this control scheme reduces the current-limit variation from 21.7A (unadjusted) to less than 6.4A (adjusted). 2) Determine the master's current-limit threshold from the valley current limit and low-side MOSFETs' maximum on-resistance over temperature: VITH(MASTER) 21.8A 6m = 130mV Now select the resistive-divider values (RA and RB in Figure 5) to set the appropriate voltage at the master's ILIM input: 10 x 130mV 10 x 130mV RB = to = 65k to 130k 20A 10A Selecting RB = 100k 1% provides the following value for RA: 2V RA = - 1 x 100k 54k 10 x 130mV 3) Determine the slave's current-limit threshold: 130mV VITHS 1.5m x + 6.4A 42mV 6m Select the resistive-divider values (RC and RD in Figure 5) to set the appropriate voltage at the slave's ILIM input: 10 x 42mV 10 x 42mV RD = to = 21k to 42k 20A 10A Selecting RD = 30.1k 1% provides the following value for RA: Output Capacitor Selection The output filter capacitor must have low enough ESR to meet output ripple and load-transient requirements, yet have high enough ESR to satisfy stability requirements. In CPU VCORE converters and other applications where the output is subject to large load transients, the output capacitor selection typically depends on how much ESR is needed to prevent the output from dipping too low under a load transient. Ignoring the sag due to finite capacitance: RESR VSTEP ILOAD(MAX) ______________________________________________________________________________________ 21 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 SLAVE CURRENT-LIMIT VOLTAGES vs. AVERAGE INDUCTOR CURRENT 160 140 120 VOLTAGE (mV) 100 80 60 40 20 0 0 10 20 30 40 50 AVERAGE INDUCTOR CURRENT (A) VITHM(LOW) RCMILM(PEAK) = RCSILS(PEAK) RCMILM(VALLEY) = RCSILS(VALLEY) VITHS IADJ - IINDUCTOR = SLAVE CONTROLLER MASTER CONTROLLER V IADJ(MIN) = IPEAK = ITHS RCM VITHM(HIGH) [ VOUT(VIN - VOUT) VINfSWL ] MASTER CURRENT-LIMIT VOLTAGES vs. AVERAGE INDUCTOR CURRENT 160 140 120 VOLTAGE (mV) 100 80 60 40 20 0 0 10 20 30 40 50 AVERAGE INDUCTOR CURRENT (A) VITHM(LOW) RDS(ON)(MIN) = LLM(VALLEY) RDS(ON)(MIN) = LLM(VALLEY) UNADJUSTED ILIMIT ILIMIT = VITHM(HIGH) VITHM(HIGH) ADJUSTED ILIMIT IINDUCTOR ( ARDS - 1 RDS(ON)(MAX) ) Figure 6. Master/Slave Current-Limit Thresholds In non-CPU applications, the output capacitor selection often depends on how much ESR is needed to maintain an acceptable level of output ripple voltage. The output ripple voltage of a step-down controller equals the total inductor ripple current multiplied by the output capacitor's ESR. When operating multiphase systems out-ofphase, the peak inductor currents of each phase are staggered, resulting in lower output ripple voltage by reducing the total inductor ripple current. For out-ofphase operation, the maximum ESR to meet ripple requirements is: RESR VRIPPLE VIN - VOUT VOUT V - ( - 1)VOUT t TRIG L fSW IN This equation may be rewritten as the single phase ripple current minus a correction due to the additional phases: RESR VRIPPLE VOUT (t ON + t TRIG ) ILOAD(MAX)LIR - ( - 1) L where t TRIG is the MAX1980's trigger propagation delay, is the number of phases, and K is from Table 3. When operating the MAX1980 in-phase (POL = GND), the high-side MOSFETs turn on together, so the output capacitors must simultaneously support the combined inductor ripple currents of each phase. 22 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter For in-phase operation, the maximum ESR to meet ripple requirements is: RESR VRIPPLE VRIPPLE = ILOAD(MAX)LIR VOUT f L V (VIN - VOUT ) SW IN Unstable operation manifests itself in two related but distinctly different ways: double-pulsing and feedback loop instability. Double-pulsing occurs due to noise on the output or because the ESR is so low that there isn't enough voltage ramp in the output voltage signal. This "fools" the error comparator into triggering a new cycle immediately after the minimum off-time period has expired. Double-pulsing is more annoying than harmful, resulting in nothing worse than increased output ripple. However, it can indicate the possible presence of loop instability due to insufficient ESR. Loop instability can result in oscillations at the output after line or load steps. Such perturbations are usually damped, but can cause the output voltage to rise above or fall below the tolerance limits. The easiest method for checking stability is to apply a very fast zero-to-max load transient and carefully observe the output voltage ripple envelope for overshoot and ringing. It can help to simultaneously monitor the switching waveforms (VLX and/or IINDUCTOR). Don't allow more than one cycle of ringing after the initial step-response under/overshoot. MAX1980 The actual capacitance value required relates to the physical size needed to achieve low ESR, as well as to the chemistry of the capacitor technology. Thus, the capacitor is usually selected by ESR and voltage rating rather than by capacitance value (this is true of tantalums, OS-CONs, and other electrolytics). When using low-capacity filter capacitors such as ceramic or polymer types, capacitor size is usually determined by the capacity needed to prevent VSAG and VSOAR from causing problems during load transients. Generally, once enough capacitance is added to meet the overshoot requirement, undershoot at the rising load edge is no longer a problem (see the VSAG and VSOAR equations in the Transient Response section). Output Capacitor Stability Considerations For Quick-PWM controllers, stability is determined by the value of the ESR zero relative to the switching frequency. The boundary of instability is given by the following equation: f fESR SW where fESR = 1 2RESRCOUT Input Capacitor Selection The input capacitor must meet the ripple current requirement (IRMS) imposed by the switching currents. The MAX1980 multiphase slave controllers operate out-ofphase (POL = VCC or float), staggering the turn-on times of each phase. This minimizes the input ripple current by dividing the load current among independent phases: I VOUT (VIN - VOUT ) IRMS = LOAD VIN for out-of-phase operation. When operating the MAX1980 in-phase (POL = GND), the high-side MOSFETs turn on simultaneously, so input capacitors must support the combined input ripple currents of each phase: V OUT (VIN - VOUT ) IRMS = ILOAD VIN for in-phase operation. For most applications, nontantalum chemistries (ceramic, aluminum, or OS-CON) are preferred because of their resilience to inrush surge currents typical of systems with a mechanical switch or connector in series with the input. 23 For a standard 300kHz application, the ESR zero frequency must be well below 95kHz, preferably below 50kHz. Tantalum, Sanyo POSCAP, and Panasonic SP capacitors in wide-spread use at the time of publication have typical ESR zero frequencies below 30kHz. In the standard application used for inductor selection, the ESR needed to support a 30mVP-P ripple is 30mV/(40A x 0.3) = 2.5m. Eight 270F/2.0V Panasonic SP capacitors in parallel provide 1.9m (max) ESR. Their typical combined ESR results in a zero at 39kHz. Do not put high-value ceramic capacitors directly across the output without taking precautions to ensure stability. Ceramic capacitors have a high ESR zero frequency and may cause erratic, unstable operation. However, it's easy to add enough series resistance by placing the capacitors a couple of centimeters downstream from the junction of the inductor and FB pin. ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 If the master/slave converter is operated as the second stage of a two-stage power-conversion system, tantalum input capacitors are acceptable. In either configuration, choose an input capacitor that exhibits less than +10C temperature rise at the RMS input current for optimal circuit longevity. Calculating the power dissipation of the high-side MOSFET (NH) due to switching losses is difficult since it must allow for difficult quantifying factors that influence the turn-on and turn-off times. These factors include the internal gate resistance, gate charge, threshold voltage, source inductance, and PC board layout characteristics. The following switching-loss calculation provides only a very rough estimate and is no substitute for breadboard evaluation, preferably including verification using a thermocouple mounted on NH: PD(NH Power MOSFET Selection Most of the following MOSFET guidelines focus on the challenge of obtaining high load-current capability when using high-voltage (>20V) AC adapters. Low-current applications usually require less attention. The high-side MOSFET (NH) must be able to dissipate the resistive losses plus the switching losses at both VIN(MIN) and VIN(MAX). Calculate both of these sums. Ideally, the losses at VIN(MIN) should be roughly equal to losses at VIN(MAX), with lower losses in between. If the losses at VIN(MIN) are significantly higher than the losses at VIN(MAX), consider increasing the size of NH. Conversely, if the losses at VIN(MAX) are significantly higher than the losses at VIN(MIN), consider reducing the size of NH. If VIN does not vary over a wide range, the minimum power dissipation occurs where the resistive losses equal the switching losses. Choose a low-side MOSFET that has the lowest possible on-resistance (R DS(ON)), comes in a moderatesized package (i.e., one or two SO-8s, DPAK or D2PAK), and is reasonably priced. Make sure that the DL gate driver can supply sufficient current to support the gate charge and the current injected into the parasitic gate-to-drain capacitor caused by the high-side MOSFET turning on; otherwise, cross-conduction problems may occur. (VIN(MAX) )2 CRSSfSWILOAD Switching) = IGATE where CRSS is the reverse transfer capacitance of NH and IGATE is the peak gate-drive source/sink current (1A typ). Switching losses in the high-side MOSFET can become an insidious heat problem when maximum AC adapter voltages are applied, due to the squared term in the C 2 VIN SW switching-loss equation. If the high-side MOSFET chosen for adequate RDS(ON) at low battery voltages becomes extraordinarily hot when biased from V IN(MAX) , consider choosing another MOSFET with lower parasitic capacitance. For the low-side MOSFET (NL), the worst-case power dissipation always occurs at maximum input voltage: 2 V I 1- OUT LOAD RDS(ON) PD(NL Re sistive) = VIN(MAX) MOSFET Power Dissipation Worst-case conduction losses occur at the duty factor extremes. For the high-side MOSFET (NH), the worstcase power dissipation due to resistance occurs at the minimum input voltage: V I PD(NH Re sistive) = OUT LOAD RDS(ON) VIN Generally, a small high-side MOSFET is desired to reduce switching losses at high input voltages. However, the RDS(ON) required to stay within package power-dissipation often limits how small the MOSFET can be. Again, the optimum occurs when the switching losses equal the conduction (RDS(ON)) losses. Highside switching losses don't usually become an issue until the input is greater than approximately 15V. 2 The worst case for MOSFET power dissipation occurs under heavy overloads that are greater than ILOAD(MAX) but are not quite high enough to exceed the current limit and cause the fault latch to trip. To protect against this possibility, "overdesign" the circuit to tolerate: ILOAD(MAX)LIR ILOAD = IVALLEY(MAX) + 2 where I VALLEY(MAX) is the maximum valley current allowed by the current-limit circuit, including threshold tolerance and on-resistance variation. The MOSFETs must have a good-sized heatsink to handle the overload power dissipation. Choose a Schottky diode (D1) with a forward voltage low enough to prevent the low-side MOSFET body diode from turning on during the dead time. As a general rule, select a diode with a DC current rating equal to 1/(3) of the load current. This diode is optional and can be removed if efficiency is not critical. 24 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter Current-Balance Compensation (COMP) The current-balance compensation capacitor (CCOMP) integrates the difference of the master and slave current-sense signals, while the compensation resistor improves transient response by increasing the phase margin. This allows the user to optimize the dynamics of the current-balance loop. Excessively large capacitor values increase the integration time constant, resulting in larger current differences between the phases during transients. Excessively small capacitor values allow the current loop to respond cycle-by-cycle but can result in small DC current variations between the phases. Likewise, excessively large series resistance can also cause DC current variations between the phases. Small series resistance reduces the phase margin, resulting in marginal stability in the current-balance loop. For most applications, a 470pF capacitor and 10k series resistor from COMP to the converter's output voltage works well. The compensation network can be tied to V OUT to include the feed-forward term due to the master's on time. (See the On-Time Control and Active Current Balancing section.) To reduce noise pick-up in applications that have a widely distributed layout, it is sometimes helpful to connect the compensation network to quiet analog ground rather than VOUT. MASTER 5V BIAS SUPPLY LM RCM MAX1980 RA RB FB (MASTER) RFB CFB MAX4322 BOARD RESISTANCE RC SLAVE RD = RA LS RE = RB RCS = RCM Figure 7. Voltage Positioning Gain RC ILOAD VVPS = 1+ RSENSE RB 1 R VVPS = + C ILOADRSENSE RB where is the number of phases summed together. When the slave controller is disabled, the current-sense summation maintains the proper voltage positioned slope. Select the positive input summing resistors (RA = RD) using the following equation: RA = RB || ( RC ) Setting Voltage Positioning Voltage positioning dynamically lowers the output voltage in response to the load current, reducing the processors power dissipation. When the output is loaded, an external operational amplifier (Figure 7) increases the signal fed back to the master's feedback input. The additional gain provided by the op amp allows the use of low-value current-sense resistors, significantly reducing the power dissipated in the currentsense resistors when connecting the feedback voltage directly to the current sense resistor. The load transient response of this control loop is extremely fast yet well controlled, so the amount of voltage change can be accurately confined within the limits stipulated in the microprocessor power supply guidelines. To understand the benefits of dynamically adjusting the output voltage, see the Voltage Positioning and Effective Efficiency section. The voltage positioned circuit determines the load current from the voltage across the current-sense resistors (RSENSE = RCM = RCS) connected between the inductors and output capacitors, as shown in Figure 7. The voltage drop may be determined by the following equation: Applications Information Voltage Positioning and Effective Efficiency Powering new mobile processors requires careful attention to detail to reduce cost, size, and power dissipation. As CPUs became more power hungry, it was recognized that even the fastest DC-DC converters were inadequate to handle the transient power requirements. After a load transient, the output instantly changes by ESRCOUT ILOAD. Conventional DC-DC converters respond by regulating the output voltage back to its nominal state after the load transient occurs (Figure 8). However, the CPU only requires that the output voltage remain above a specified minimum value. Dynamically positioning the output voltage to this lower 25 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 VOLTAGE POSITIONING THE OUTPUT ESR VOLTAGE STEP (ISTEP x RESR) CAPACITIVE SOAR (dV/dt = IOUT/COUT) 1.4V A VOUT 1.4V B CAPACITIVE SAG (dV/dt = IOUT/COUT) RECOVERY A. CONVENTIONAL CONVERTER (50mV/div) B. VOLTAGE-POSITIONED OUTPUT (50mV/div) ILOAD Figure 8. Voltage Positioning the Output Figure 9. Transient Response Regions limit allows the use of fewer output capacitors and reduces power consumption under load. For a conventional (nonvoltage-positioned) circuit, the total voltage change is: VP-P1 = 2 (ESRCOUT ILOAD) + VSAG + VSOAR where VSAG and VSOAR are defined in Figure 9. Setting the converter to regulate at a lower voltage when under load allows a larger voltage step when the output current suddenly decreases (Figure 8). So the total voltage change for a voltage-positioned circuit is: VP-P2 = (ESRCOUT ILOAD) + VSAG + VSOAR where V SAG and V SOAR are defined in the Design Procedure section. Since the amplitudes are the same for both circuits (VP-P1 = VP-P2), the voltage-positioned circuit tolerates twice the ESR. Since the ESR specification is achieved by paralleling several capacitors, fewer units are needed for the voltage-positioned circuit. An additional benefit of voltage positioning is reduced power consumption at high load currents. Since the output voltage is lower under load, the CPU draws less current. The result is lower power dissipation in the CPU, although some extra power is dissipated in R SENSE . For a nominal 1.6V, 22A output (R LOAD = 72.7m), reducing the output voltage 2.9% gives an output voltage of 1.55V and an output current of 21.3A. Given these values, CPU power consumption is reduced from 35.2W to 33.03W. The additional power consumption of RSENSE is: 50mV x 21.3A = 1.06W, 26 which results in an overall power savings of: 35.2W - (33.03W + 1.06W) = 1.10W. In effect, 2.2W of CPU dissipation is saved and the power supply dissipates much of the savings, but both the net savings and the transfer of dissipation away from the hot CPU are beneficial. Effective efficiency is defined as the efficiency required of a nonvoltage-positioned circuit to equal the total dissipation of a voltagepositioned circuit for a given CPU operating condition. Calculate effective efficiency as follows: 1) Start with the efficiency data for the positioned circuit (VIN, IIN, VOUT, IOUT). 2) Model the load resistance for each data point: RLOAD = VOUT / IOUT 3) Calculate the output current that would exist for each RLOAD data point in a nonpositioned application: INP = VNP / RLOAD where VNP = 1.6V (in this example). 4) Calculate effective efficiency as: Effective efficiency = (VNP INP) / (VIN IIN) = calculated nonpositioned power output divided by the measured voltage-positioned power input. 5) Plot the efficiency data point at the nonpositioned current, INP. The effective efficiency of voltage-positioned circuits is shown in the Typical Operating Characteristics. ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter One-Stage (Battery Input) vs. Two-Stage (5V Input) Applications The MAX1980 can be used with a direct battery connection (one stage) or can obtain power from a regulated 5V supply (two-stage). Each approach has advantages, and careful consideration should go into the selection of the final design. The one-stage approach offers smaller total inductor size and fewer capacitors overall due to the reduced demands on the 5V supply. Due to the high input voltage, the one-stage approach requires lower DC input currents, reducing input connection/bus requirements and power dissipation due to input resistance. The transient response of the single stage is better due to the ability to ramp the inductor current faster. The total efficiency of a single stage is better than the two-stage approach. The two-stage approach allows flexible placement due to smaller circuit size and reduced local power dissipation. The power supply can be placed closer to the CPU for better regulation and lower I2R losses from PC board traces. Although the two-stage design has slower transient response than the single stage, this can be offset by the use of a voltage-positioned converter. efficiency penalty for operating at 550kHz is about 3% when compared to the 300kHz circuit, primarily due to the high-side MOSFET switching losses. MAX1980 PC Board Layout Guidelines Careful PC board layout is critical to achieve low switching losses and clean, stable operation. The switching power stage requires particular attention (Figure 10). If possible, mount all of the power components on the top side of the board with their ground terminals flush against one another. Follow these guidelines for good PC board layout: 1) Keep the high-current paths short, especially at the ground terminals. This is essential for stable, jitterfree operation 2) Connect all analog grounds to a separate solid copper plane, which connects to the GND pin of the MAX1980. This includes the VCC bypass capacitor, COMP components, and the resistive-divider connected to ILIM. 3) The master controller also should have a separate analog ground. Return the appropriate noise sensitive components to this plane. Since the reference in the master is sometimes connected to the slave, it may be necessary to couple the analog ground in the master to the analog ground in the slave to prevent ground offsets. A low value (10) resistor is sufficient to link the two grounds. 4) Keep the power traces and load connections short. This is essential for high efficiency. The use of thick copper PC boards (2oz vs. 1oz) can enhance fullload efficiency by 1% or more. Correctly routing PC board traces is a difficult task that must be approached in terms of fractions of centimeters, where a single m of excess trace resistance causes a measurable efficiency penalty. 5) Keep the high-current gate-driver traces (DL, DH, LX, and BST) short and wide to minimize trace resistance and inductance. This is essential for high-power MOSFETs that require low-impedance gate drivers to avoid shoot-through currents. 6) CS+, CS-, CM+, and CM- connections for current limiting and balancing must be made using Kelvin sense connections to guarantee the current-sense accuracy. 7) When trade-offs in trace lengths must be made, it's preferable to allow the inductor charging path to be made longer than the discharge path. For example, it's better to allow some extra distance between the input capacitors and the high-side MOSFET than to allow distance between the inductor and the low27 Ceramic Output Capacitor Applications Ceramic capacitors have advantages and disadvantages. They have ultra-low ESR and are noncombustible, relatively small, and nonpolarized. However, they are also expensive and brittle, and their ultra-low ESR characteristic can result in excessively high ESR zero frequencies. In addition, their relatively low capacitance value can cause output overshoot when stepping from full-load to no-load conditions, unless a small inductor value is used (high switching frequency), or there are some bulk tantalum or electrolytic capacitors in parallel to absorb the stored inductor energy. In some cases, there may be no room for electrolytics, creating a need for a DC-DC design that uses nothing but ceramics. The MAX1980 can take full advantage of the small size and low ESR of ceramic output capacitors in a voltagepositioned circuit. The addition of the positioning resistor increases the ripple at FB, lowering the effective ESR zero frequency of the ceramic output capacitor. Output overshoot (V SOAR) determines the minimum output capacitance requirement (see the Output Capacitor Selection section). Often the switching frequency is increased to 550kHz, and the inductor value is reduced to minimize the energy transferred from inductor to capacitor during load-step recovery. The ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 MAX1718 (MASTER) MAX1980 (SLAVE) VIA TO POWER GROUND VIA TO POWER GROUND CONNECT THE EXPOSED PAD TO GND 10 MASTER CONNECT GND AND PGND BENEATH THE CONTROLLER AT ONE POINT ONLY AS SHOWN SLAVE VIA TO CM+ AND FB LM DM DS LS VIA TO CS+ COUT COUT VIA TO CMCOUT COUT POWER GROUND TOP LAYER COUT COUT VIA TO CSCOUT COUT OUTPUT MASTER INPUT (V+) CIN CIN CIN CIN CIN CIN CIN CIN SLAVE POWER GROUND BOTTOM LAYER Figure 10. Power-Stage PC Board Layout Example 28 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter Typical Operating Circuit 5V BIAS SUPPLY VDD VCC POL DD REF (MASTER) ILIM V+ BST INPUT MAX1980 DH LX DL OUTPUT MAX1980 FLOAT (300kHz) ILIM (MASTER) FB (MASTER) TON PGND CS+ LIMIT CSCM+ CMGND TRIG MASTER CURRENTSENSE RESISTOR MASTER LOW-SIDE GATE DRIVER COMP side MOSFET or between the inductor and the output filter capacitor. 8) Route high-speed switching nodes away from sensitive analog areas (COMP, ILIM). Make all pinstrap control input connections (SHDN, ILIM, POL) to analog ground or VCC rather than power ground or VDD. Layout Procedure 1) Place the power components first, with ground terminals adjacent (low-side MOSFET source, CIN, COUT, and D1 anode). If possible, make all these connections on the top layer with wide, copper-filled areas. 2) Mount the controller IC adjacent to the low-side MOSFET. The DL gate trace must be short and wide (50mils to 100mils wide if the MOSFET is 1 inch from the controller IC). 3) Group the gate-drive components (BST diode and capacitor, VDD bypass capacitor) together near the controller IC. 4) Make the DC-DC controller ground connections as shown in Figure 1. This diagram can be viewed as having four separate ground planes: input/output ground, where all the high-power components go; the power ground plane, where the PGND pin and V DD bypass capacitor go; the master's analog ground plane where sensitive analog components, the master's GND pin and VCC bypass capacitor go; and the slave's analog ground plane where the slave's GND pin, and VCC bypass capacitor go. The master's GND plane must meet the PGND plane only at a single point directly beneath the IC. Similarly, the slave's GND plane must meet the PGND plane only at a single point directly beneath the IC. The respective master and slave ground planes should connect to the high-power output ground with a short metal trace from PGND to the source of the low-side MOSFET (the middle of the star ground). This point must also be very close to the output capacitor ground terminal. 5) Connect the output power planes (VCORE and system ground planes) directly to the output filter capacitor positive and negative terminals with multiple vias. Place the entire DC-DC converter circuit as close to the CPU as is practical. Chip Information TRANSISTOR COUNT: 1424 PROCESS: BiCMOS ______________________________________________________________________________________ 29 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Package Information (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.) 32L QFN .EPS 30 ______________________________________________________________________________________ Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter Package Information (continued) (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.) MAX1980 ______________________________________________________________________________________ 31 Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Package Information (continued) (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.) 0.15 C A D2 C L D b D2/2 0.10 M C A B PIN # 1 I.D. D/2 0.15 C B k PIN # 1 I.D. 0.35x45 E/2 E2/2 E (NE-1) X e C L E2 k L DETAIL A e (ND-1) X e C L C L L L e 0.10 C A 0.08 C e C A1 A3 PROPRIETARY INFORMATION TITLE: PACKAGE OUTLINE 16, 20, 28, 32L, QFN THIN, 5x5x0.8 mm APPROVAL DOCUMENT CONTROL NO. REV. 21-0140 C 1 2 32 ______________________________________________________________________________________ QFN THIN 5x5x0.8 .EPS Quick-PWM Slave Controller with Driver Disable for Multiphase DC-DC Converter MAX1980 Package Information (continued) (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.) COMMON DIMENSIONS EXPOSED PAD VARIATIONS NOTES: 1. DIMENSIONING & TOLERANCING CONFORM TO ASME Y14.5M-1994. 2. ALL DIMENSIONS ARE IN MILLIMETERS. ANGLES ARE IN DEGREES. 3. N IS THE TOTAL NUMBER OF TERMINALS. 4. THE TERMINAL #1 IDENTIFIER AND TERMINAL NUMBERING CONVENTION SHALL CONFORM TO JESD 95-1 SPP-012. DETAILS OF TERMINAL #1 IDENTIFIER ARE OPTIONAL, BUT MUST BE LOCATED WITHIN THE ZONE INDICATED. THE TERMINAL #1 IDENTIFIER MAY BE EITHER A MOLD OR MARKED FEATURE. 5. DIMENSION b APPLIES TO METALLIZED TERMINAL AND IS MEASURED BETWEEN 0.25 mm AND 0.30 mm FROM TERMINAL TIP. 6. ND AND NE REFER TO THE NUMBER OF TERMINALS ON EACH D AND E SIDE RESPECTIVELY. 7. DEPOPULATION IS POSSIBLE IN A SYMMETRICAL FASHION. 8. COPLANARITY APPLIES TO THE EXPOSED HEAT SINK SLUG AS WELL AS THE TERMINALS. PROPRIETARY INFORMATION 9. DRAWING CONFORMS TO JEDEC MO220. 10. WARPAGE SHALL NOT EXCEED 0.10 mm. TITLE: PACKAGE OUTLINE 16, 20, 28, 32L, QFN THIN, 5x5x0.8 mm APPROVAL DOCUMENT CONTROL NO. REV. 21-0140 C 2 2 Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 ____________________ 33 (c) 2002 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products. |
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